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Gear talk: converting a 42mm neck HydraPak bladder to fit a 28mm water filter- Plug-N-Play

HydraPak Plug-N-Play Cap (with tether) and Filter Adapter
HydraPak Plug-N-Play Cap (with tether) and Filter Adapter

HydraPak have produced a number of accessories to fit their wide neck bladders and bottles. Three Points of the Compass has a glance at two of these, that permit a 28mm threaded water filter to be fitted.

The wider 42mm neck on many HydraPak products enables them to be more easily filled with water than narrow neck options. The US company have produced a number of Plug-N-Play accessories, what they call ‘hydration upgrades’, two of these can be combined to enable popular filters with 28mm threads, such as the Sawyer Squeeze, to be used with the durable TPU HydraPak water containers.

HydraPak Plug-N-Play Cap, with tether, on flexible one litre HydraPak Flux bottle
HydraPak Plug-N-Play Cap, with tether, on flexible one litre HydraPak Flux bottle

Plug-N-Play Cap:

This is a direct replacement for the standard screw on cap on a HydraPak Seeker, Flux bottles and Flasks. The Plug-N-Play Cap weighs 18.22g and comes with a 4g debris guard with a 230mm length of thin shock cord with a loop at one end. The loop would be passed through a shoulder strap’s daisy loop or similar and hang free when not clipped into the Plug-N-Play Cap. The dirt guard is not an essential part of the Cap and can be excluded if wished but it is best to keep dirt out of the open cap as this could potentially jam up the workings.

HydraPak Plug-N-Play Cap, with tether
HydraPak Plug-N-Play Cap, with tether

The top of the cap has three raised edges that are turned to release any accessory clipped into it. This is more easily achieved using both hands. The twist action release is internally tensioned and the nozzle of whatever accessory has been fitted, once released, is pushed out with a small stainless steel spring. I am not over-enamoured with the complication of this twist cap and can see potential issues with water contaminated with floaters causing debris to get stuck and causing leaks in the cap. This could be easily circumvented by prefiltering water into the ‘dirty water bladder’ through a bandanna or similar, but this is yet more unwanted faff and does away with the advantage of having an easier to fill 42mm neck.

HydraPak Plug-N-Play Cap on 42mm threaded neck of 500ml HydraPak Ultraflask
HydraPak Plug-N-Play Cap on 42mm threaded neck of 500ml HydraPak Ultraflask
HydraPak Filter Adapter clicked into their Plug-N-Play Cap
HydraPak Filter Adapter clicked into their Plug-N-Play Cap
Sawyer filter is easily attached to HydraPak's 500ml Ultraflask via the Plug-N-Play system
Sawyer filter is easily attached to HydraPak’s 500ml Ultraflask via the Plug-N-Play system

One of the images above shows the filter apparently being screwed onto a Filter Adapter already clipped into the Cap, this is the incorrect way to use this. The Filter Adapter should be first screwed onto the filter, then clipped into the Plug-N-Play Cap. This circumvents (unfiltered) water being lost from the water holder. Note that this clipped together set-up can also be used as a hanging gravity system.

Filter Adapter:

This is a simple little plastic adapter that clips directly into the Plug-N-Play Cap. It has a 28mm male thread so enables a filter with that thread diameter to be screwed on. It can be left attached to the filter, or remain plugged in to the Plug-N-Play Cap and a bottle lid screwed on to stop it getting dirty and water exiting. The Filter Adapter weighs 6.38g. Ideally, it should be left screwed on to the inlet end of a Sawyer water filter until it is plugged into the HydraPak Plug-N-Play Cap.

HydraPak Plug-N-Play Filter Adapter
HydraPak Plug-N-Play Filter Adapter

The Filter Adapter is a simple moulded piece of plastic with an O-ring at the nozzle end to prevent leaks. There is a small hole in one of the side fins, but this is too small for even a mini-biner and a loop of cordage would be required to hang this off something to stop it going missing.

28mm thread Sawyer filter fitted to wide mouth one litre Katadyn BeFree flexible TPU bottle via HydraPak Plug-N-Play adapter system
28mm thread Sawyer filter fitted to wide mouth one litre Katadyn BeFree flexible TPU bottle via HydraPak Plug-N-Play adapter system

If the Plug-N-Play Cap isn’t turned fully to disengage the nozzle, it can become stuck half-way in/half-way out, so a decent positive twisting action of the Cap has to be done to enable a decent ‘pop’ out of the Adapter.

The Plug-N-Play Cap and Filter Adapter together weigh 24.6g (25g), or 28.6g (29g) with the dirt guard and tether. I would have preferred it if HydraPak had released a one piece adapter from wide neck to 28mm male thread rather than this needlessly cumbersome two-piece affair as I have no wish or need to attach anything else to the cap.

Three Points of the Compass has previously looked at a simple hack of using a redundant BeFree filter that enabled the same switch down from 42mm to 28mm threads. That weighed 14.5g and was a reasonably good solution, but did, of course, require a donor filter.

Gear talk: converting a 42mm neck HydraPak bladder to fit a 28mm water filter- the hack

28mm thread Sawyer filter attached to 42mm thread on two-litre HydraPak Seeker, a tough but flexible TPU bladder
28mm thread Sawyer filter attached to 42mm thread on two-litre HydraPak Seeker, a tough but flexible TPU bladder

It should be noted that not all 28mm threads are created equal. Thread pitch can differ and not every 28mm threads happily mates with another. There is no issue with any HydraPak thread correctly screwing on to another HydraPak product. Three Points of the Compass is a bit of a fan of the various TPU HydraPak bottles, flasks and bladders and I have shown a number of combinations here utilising water containers with capacities from 500-2000ml. There are plenty of other options in addition to these, not least the wide mouth Cnoc bladders, just be aware of potential issues with thread pitch.

It should be noted that there is nothing unique about the push fit connector that is inserted into the Plug-N-Play Cap. Back in 2016, long before I moved on to my favoured BeFree filter, I was using an Aquaguard Micro water filter from Drinksafe. I think the last time I used that particular filter was when I backpacked the Ridgeway, though I still have it knocking around in a gear locker. With male and female quick disconnects, purchased from a DIY or plumbing shop at the time, this filter can also easily connect to the Plug-N-Play Cap. Sawyer have also sold these connectors themselves as Fast Fill Adapters for Hydration Packs.

Micro-Filter from Drinksafe, connected to HydraPak Plug-N-Play Cap via quick disconnect adapter
Aquaguard Micro water filter from Drinksafe, connected to HydraPak Plug-N-Play Cap via quick disconnect adapter
Male/female connectors
Male/female connectors, such as these ones sold by Sawyer, can be used to rig up a personalised system with the HydraPak Plug-N-Play Cap
Sawyer filter attached to 42mm neck of 500ml HydraPak Ultraflask via Plug-N-Play system
Sawyer filter attached to 42mm neck of 500ml HydraPak Ultraflask via Plug-N-Play system

The Plug-N-Play Cap is not confined to just the Filter Adapter and as seen, can be used with other accessories, though there not many of these available from HydraPak. They include a Camp Tap, which is a small tap on the end of a short length of hose, or any of the HydraPak tube kits can also be plugged in. HydraPak’s own 28mm Inline Filter can be plugged in, doing away with the need for the Filter Adapter, or they sell a couple of their own filters, one that can be screwed onto a 28mm thread and another with a 42mm thread.

As previously mentioned, with such a small range of compatible Plug-N-Play accessories, I would have preferred it if HydraPak had simply released a straightforward 42mm to 28mm step down adapter, but they didn’t, so we are stuck with this two piece solution. While neither of the two accessories are particularly expensive, it is still additional cost over buying a bladder and a filter. Something else to fiddle with, something else to misplace, or worse, something else to break. But, it is a (sort-of) solution for those wanting to marry a filter such as the Sawyer with a HydraPak type wide-mouth bladder. Sadly, it is not something that Three Points of the Compass is likely to permanently integrate into his hydration and filtration set up.

6 replies »

  1. Any issues with reduced flow rate due to the narrow passage of the adapter? How does this compare your modified Befree adapter?

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    • I notice no difference. I think the filter membrane is where most resistance to flow is created

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      • Oh good. Does that plug and play adapter thread onto the Befree soft bottles correctly?

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      • It does to mine. Need to tweak it up sufficiently, but not so much that it can tear out or distort the thread. I do find a lot of these 28mm and 42mm threads have sufficiently different pitch that marrying a male to female is often problematic. Even from the same stable, I have recently given up on one 42mm HydraPak and its drink nozzle as it leaks so badly

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  2. Good to know. I want to use my Sawyer Squeeze on my Befree bottles. I think waiting for my BeFree filter to die and modifying that as you did seems like the best option. 

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